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Custom Die Casting Metal Mould Precision Aluminum Die Casting Parts Casting Part Services
商品の詳細
| 製品名 | アルミニウムは型ダイ カスト | カスタマイズされた | はい |
|---|---|---|---|
| デモンディング | 自動 | 鋳造型 | 設計,製造,試験,変更,保守 |
| 金型の寿命 | 500,000〜1,000,000ショット | プロセス | 鋳造+加工 (必要に応じて) +表面処理 |
| 表面処理 | ショット ブラスト | 壁の平均厚さ | >3mm |
| ハイライト | precision aluminum die casting parts,custom die casting metal mould,aluminium die casting mould services |
||
製品の説明
Custom Die Casting Metal Mould Precision Aluminum Die Casting Parts
Our custom die casting metal mould is engineered as a dedicated tool for producing precision aluminium components under high-pressure casting conditions. The mould is fabricated from hot-work tool steel, selected for its capacity to withstand repeated thermal excursions and mechanical stress. The impression and core are machined to the exact geometry of the customer's part, with feed systems configured to direct molten metal efficiently into the cavity.
Aluminium Die Casting Mould Parameters
| Material Capability | Aluminum, Zinc, Brass, Iron, Carbon steel, Stainless steel, etc. |
|---|---|
| Surface Treatment | Shot blast, beat blast, powder coating, painting, zinc plating, hot dip galvanized, electrophoreses etc. |
| Product Weight | 0.01KG-50000KG |
| Casting Tolerance | CT3-CT9 |
| Trade Terms | FOB |
| Packing | Single polybag, bubble bags, wooden case, carton box etc. |
| Delivery Terms | 15-45 days for bulk |
Key Features
- Customer-Driven Impression Design - The cavity and core are machined directly from the client's 3D data, with slide units and lifters incorporated for side openings, undercuts, and threaded inserts as required.
- Alloy-Responsive Feed Arrangement - Runner and gate geometry is defined based on the casting alloy and component complexity, with gate placement selected to promote smooth fill and reduce oxide entrapment.
- Adaptive Thermal Management - Cooling passages are routed adjacent to heavy sections and critical areas, using flow-directing devices to achieve uniform heat extraction and minimise distortion.
- Non-Intrusive Ejection Layout - Ejector elements are placed to avoid sealing surfaces, cosmetic faces, and high-stress zones, with return pins ensuring accurate plate positioning after each cycle.
- Maintenance-Mindful Construction - The mould includes replaceable guide components and wear inserts, simplifying routine servicing and supporting long-term operational reliability.
Manufacturing Process
- Review the part design, drawings and quality standard from clients
- Mould and Tooling design & manufacturing
- Mould and Tooling testing & confirm the sample
- Die casting raw castings
- Surface treatment: Trimming, Deburring, polishing, cleaning, passivation & power coating and other requirements from Customer
- Precision machining: CNC lathes, milling, drilling, grinding etc
- Full Inspection
- Packing
- Delivery
Applications
- Automotive Powertrain Mounts - Structural brackets and supports that demand consistent dimensional repeatability and fatigue resistance.
- Electronic Enclosure Bases - Housings for control units and power supplies, requiring clean internal surfaces and precise fixing points.
- Industrial Valve Bodies - Pressure-retaining castings for hydraulic and pneumatic systems, with feed systems designed to maintain material soundness.
- LED Luminaire Heat Spreaders - Finned aluminium components that dissipate thermal energy, with cooling passages arranged to avoid porosity in thin sections.
- Handheld Tool Chassis - Lightweight structural frames for saws, grinders, and similar equipment, balancing rigidity with ease of handling.
Packing & Shipping
- 100% Damage-Free Record - 10+ years of global shipments to 30+ countries
- All-Inclusive Logistics - We handle: Export declarations (Commercial Invoice, Packing List, COO)
- 24/7 Tracking - Real-time updates from factory to your dock
- Insurance Coverage - Full-value protection against ALL risks (marine/land)
About Us
While leading the Chinese brand, Luoyang Liushi Mould develops the international market positively. We export a large number of molds to the United States, India, Taiwan and other countries. We have become an international first-class lost foam mould supplier and we have manufactured mould for Germany's machine Teubert and American molding machine Vulcan.
Our engineers have developed specialized cooling systems and gate designs that ensure complete cavity filling without defects. The moulds maintain exceptional dimensional stability even when producing parts with wall thicknesses below 1mm. Ideal for electronics housings, automotive lightweight components, and consumer products, these precision moulds enable you to push the boundaries of aluminium die casting while maintaining structural integrity in your parts.
Why Choose Us
- Design Collaboration - We participate in the part design review process, offering recommendations on draft angles, wall transitions, and gate placement to enhance castability and reduce development cycles.
- Full In-House Capability - Mould design, CNC machining, electrical discharge machining, assembly, and tryout are all conducted within our facility, ensuring seamless communication and quick turnaround for modifications.
- Trial Casting Verification - We produce sample castings from the mould using the customer's specified alloy and supply dimensional inspection reports, enabling validation before production release.
- Documentation Package - Each mould is delivered with a comprehensive set of documents, including assembly drawings, cooling circuit maps, spare parts inventories, and maintenance guidelines.